calcium silicate insulation vs mineral wool

… This material is a high temperature, abuse-resistant board insulation with exceptional structural strength and is ideal as backup insulation to add strength. And, that is only the beginning of the savings your facility will realize with this product. Insulation Products. The big difference at these two refineries was that water repellent insulation was the standard, while most other industrial facilities around the world were still using water-absorbent calcium silicate or mineral wool insulation materials. Calcium Silicate & Magnesia Unit 6 Cellular Glass or Foamed Glass Unit 5 Glass Mineral Fibre & Rockwool Unit 4 Insulation – Terms, Definitions & Formula Unit 15 Finishing Materials & Cladding Unit 14 Acoustics/ Noise Abatement Unit 13 Fire Protection Unit 12 Asbestos Unit 11 Polystyrene, Phenolic Foam & Polyisocyanurate Foam Unit 10 Nitrile Rubber Unit 9 Vermiculite . Break down in moist, humid environments; Susceptibility to corrosion; Prone to mold or bacterial contamination; Difficult to install, especially … Wollastonite is a calcium inosilicate mineral (Ca Si O 3) that may contain small amounts of iron, magnesium, and manganese substituting for calcium. The material is susceptible to shattering, fracturing or cracking during installation which adds to the cost. Distribution International offers industrial, commercial, & residential insulation products and accessories such as fiberglass, Foamglas, calcium silicate, perlite, and more. Properties. It occurs naturally as the mineral larnite. Calcium Silicate. Calcium silicate is a white free-flowing powder. Industrial insulation is used in several industries, ranging from power to oil & gas and petrochemical. What will be the best thermal insulation material for insulation of pipe lines having temperature of 500℃. Sheets with a density of 40 lbs. Slag wool is more commonly used, and accounts for about 80% of the mineral wool industry. What will be the best thermal insulation material for insulation of pipe lines having temperature of 500℃. ESLIN™ SCUI (coated for water resistance) has superior water repellency performance compared to Calcium Silicate and Mineral Wool. Today’s calcium silicate manufactured in … Understanding the … Mineral wool is commonly used in curtain wall … If you need to examine one of our high temperature fabrics before purchase, request a sample today. The mineral wool is a thermal insulation made by melting Calcium-silicate minerals at high temperature (1600℃) and has a wide range of available options for fire safety, sound absorption, thermal insulation, warm keeping, and cool keeping, and even for agricultural uses. Like mineral wool it is most commonly found in industrial applications or commercial applications requiring a higher temperature rating such as auxiliary generator exhaust applications. It is manufactured and sold in three different forms: preformed block; preformed pipe; and board. In this article… Stone wool insulation is engineered to be fabricated in OEM applications and comes in a variety of formats, densities and dimensions. Calcium silicate insulation is inorganic, noncombustible, asbestos-free and meets or exceeds the physical and thermal property requirements of ASTM C533, Type 1. 2.4.1 CALCIUM SILICATE Calcium silicate insulation is composed principally of hydrous calcium silicate which usually contains reinforcing fibers; it is available in molded and rigid forms. 2. Thermo-12® Gold is a pre-formed, high-temperature, abuse-resistant pipe and block insulation.It has exceptional structural strength, and can be used on operating systems that reach 1200°F (650°C). The mineral wool board has similar characteristics of silicon calcium board, but the sound insulation performance is worse than that of gypsum board and silicon calcium board. Applications include: Properties of common insulating materials are as under: Calcium Silicate: Used in industrial process plant piping where high service temperature and compressive strength are needed. It is also recommended for those places that require energy saving, aw it provides an excellent energy-saving effect with high fiver flexibility, … Insulation is any material used to fill gaps or spaces to reduce heat flow by reflection and/or absorption. Our top products are Calcium Silicate Board, Fiber Cement Board, MGP Board, Fiber Cement Roofing Sheet, etc. Linear Grooved Surface is the new large format fiber cement panel facade. ESLIN™ is a revolutionary Industrial Insulation product that is competitively priced (on a thermal basis) with Calcium Silicate and Perlite. While there is a wide range of industrial insulation available on the market, each insulation has unique characteristics and carries with it unique costs. It is usually white. Calcium silicate pipe insulation, or "cal-sil," is quite flame-resistant. Calcium Silicate Pipe & Block Insulation - Thermo-12 ® Gold. It is usually white. About; Insulation Services; Insulation Products; Contact Us; More Links. are ideal for all your needs.” — View Insulation Product Range “We provide insulation services in several industries such as electrical, pharmaceutical, power and other industries.””— View Insulation Services. Made of high-strength calcium silicate, these durable sheets withstand high temperatures and are often used in power-generating applications. Wollastonite is a calcium inosilicate mineral (Ca Si O 3) that may contain small amounts of iron, magnesium, and manganese substituting for calcium. TRYMER POLYISOCYANURATE PIPE INSULATION TRYMER Polyisocyanurate … Silica calcium board is the name of the fiber reinforced calcium silicate board, which is made of siliceous materials (diatomaceous earth, bentonite, quartz powder, etc. temperature insulation materials (ceramic fiber, mineral wool, etc.) High Density 12.5 lb/f ³. mechanical piping applications. Lower Chloride Content. Available in single … Module 4– Unit 5 Glass Mineral … Mineral wool and Calcium Silicate can be used but here we have a constraint of both weight and space. ), calcium material, reinforced fiber as the main raw material, after pulping, Support, surface sanding and other processes … Mineral wool board mineral wool dust particles are easy to inhale the human body, and is a high carcinogen. Calcium Silicate Pipe and Block Insulation (Calcium silicate insulation) is a molded, high temperature, abuse-resistant pipe and block insulation with exceptional structural strength, composed of hydrous calcium silicate for use on systems operating up to 1200°F. Non hazardous inorganic binders are used. 6.2.1 Increased Need for Energy Saving Solutions is Driving the Demand for Mineral Wool 6.3 Calcium Silicate 6.3.1 Demand for Calcium Silicate Insulation is Driven By Low Cost 6.4 Plastic Foams 6.4.1 APAC is Projected to Be the Fastest-Growing Market for Plastic Foams 6.5 Others 7 Industrial Insulation Market, By Form 7.1 Introduction 7.2 Pipe 7.2.1 Pipe Form of Industrial Insulation is Widely Used in … Thermafiber® Mineral Wool Insulation Light and Heavy Density Mineral Wool Insulation Board According to ISO 14025 This declaration is an environmental product declaration (EPD) in accordance with ISO 14025. As a highly efficient insulation material, flexible aerogel blankets can help reduce these losses when wrapped around hot piping, vessels, and equipment. Stone wool is known to be an excellent insulator and is used in a wide array of products and applications. R-Value: The thermal resistance of insulation is measured by what’s commonly known as the R-value, and the higher the R-value, the better. Stone Wool is a Viable Alternative to Calcium Silicate, While there is a wide range of industrial insulation available on the market, each insulation has unique characteristics and carries with it unique costs. Company. Fiberglass has an R-value of approximately 2.2 to 2.7 per inch of thickness. Mineral Wool Insulation. Calcium Silicate insulation is a molded mixture of lime, silica and reinforcing fibers. Mineral wool originated in Germany in 1871 and was one of the first insulation materials to be commercially produced. There are several types of industrial insulation materials that have been used historically in hot service on outdoor equipment in the oil and gas industry, and a couple of newer types as well: Aerogel blanket; Expanded perlite; Calcium silicate; Mineral wool; Fiberglass; Expanded perlite and calcium silicate look a lot like chalk. Calcium Silicate Calcium Silicate is a granular insulation made of lime and silica, reinforced with organic and inorganic fibres and moulded into rigid forms. Trespa TopLab; … As gas escapes, however, the R-value of polyiso can drop over time, but foil and plastic facings can help stabilize that number. The mineral wool board has similar characteristics of silicon calcium board, but the sound insulation performance is worse than that of gypsum board and silicon calcium board. It is a light weight, low thermal conductive, high strength, easy to install, reliable and durable product. HomeBlogWhat is the difference between calcium silicate board and mineral wool board. Mineral wool insulation for the same wall runs about $1 to $1.10 per square foot. Rated up to 1400°F. Calcium silicate has a high initial investment cost, leading many organizations to use stone wool (mineral wool) as fabricated piping insulation. Thermo-12 ® Gold Calcium Silicate Pipe and Block Insulation is the preferred product for application on high temperature piping … It forms when impure limestone or dolomite is subjected to high temperature and pressure, which sometimes occurs in the presence of silica-bearing fluids as in skarns or in contact with metamorphic rocks.Associated minerals include … Stone wool is known to be an excellent insulator and is used in a wide array of products and applications. 0 0.2 1.5 18 32 45 75 150 0 50 100 150 200 ® ic m e te e s ss l Inch Bars may represent multiple products / manufacturers. Mineral Wool (12) Hydrophobicity (1) CUI Corrosion Under Insulation (110) High-temperature applications (2) Worker safety (4) Calcium silicate (sometimes referred to as “calsil”) is used to insulate high temperature pipes and equipment and to achieve fire endurance. Foam Glass Insulation . Mineral wool board mineral wool dust particles are easy to inhale the human body, and is a high carcinogen. Silica calcium board is the name of the fiber reinforced calcium silicate board, … Calcium Silicate (Protherm) Block Insulation - List Prices . “Our range of Insulation Materials such as Rockwool, Glasswool, Mineral Wool, Calcium Silicate, etc. Mineral wool board mineral wool dust particles are easy to inhale the human body, and is a high carcinogen. Calcium silicate foam (mineral foam) A1 (A2) Ceramic fibres, -foam (non-combustble) Aerogel: A1: Pyrogenic silicic acid (non-combustible) Expanded perlite board: A2-s1,d0; B-s1,d0, C-s1,d0; D-s1,d0: Exfoliated vermiculite: A1: Expanded clay (non-combustible) VIP (SiO 2 as core material) E: There are six main applications for mineral insulation products in the building sector (general definitions are … For example, if your existing insulation solution utilizes any of the following; Polystyrene Foam, Polyester Batting, Fiberglass or Mineral Wool; an inspection of the ambient thermal conductivity values from the table … Glass mineral wool: These are available in flexible forms, rigid slabs and preformed pipe work sections. Thermo-12® Gold Calcium Silicate Pipe and Block Insulation is the preferred product for application on high temperature piping and equipment. C656 Structural Insulating Board, Calcium Silicate C665 Mineral Fiber Blanket Thermal Insulation for Light Frame Construction and Manufactured Housing C667 Prefabricated Reflective Insulation Systems for Equipment and Pipe Operating at Temperatures Above Ambient Air C726 Mineral Wool Roof Insulation Board C728 Perlite Thermal Insulation Board C764 Mineral Fiber Loose-Fill Thermal … It is perfect for making a special statement on bo... EN 12467 8mm matte black color fiber cement  boardThe matt black color fiber cement panel is used for ventilated fa... © Beijing Hocreboard Building Materials Co. Ltd. 2017, UV Coating Mgo Board/Magnesium Oxide Board, High Temperature Calcium Silicate Insulation Board, High Strength Mgo corrugated Roofing Sheet, What is the difference between calcium silicate board and mineral wool board, Click to share on Twitter (Opens in new window), Click to share on Facebook (Opens in new window), Click to share on Google+ (Opens in new window), Linear grooved surface Fiber Cement Facade, Pre Paint HD anti-graffiti matte black color fiber cement ventilated facades, HocreBoard Fiber Cement Products -Company Blog. It is often commonly used as a safe alternative to asbestos for high-temperature insulation materials. The cellular material may be glass or foamed plastic such as polystyrene (closed cell), polyisocyanurate and elastomeric. Calcium Silicate pipe insulation is a high temperature, abuse-resistant pipe and block insulation with exceptional structural strength for use on systems operating up to 1200°F (650°C). New Efficient Insulation for Pipes Allows for the Use of Less Material with High-Temperature Durability. 3. Available in two-piece standard piping sizes (1/2” to 40” diameter). Conventional insulation types include cellular glass, perlite, mineral wool, fiberglass, urethane foam, closed cell foam, asbestos and calcium silicate.These create a barrier to slow heat conduction through substrates, but typically lose effectiveness over time. It is easy to deform. These materials are classified into mineral wool, plastic foams, calcium silicate, and others. Cellular Insulation - composed of small individual cells separated from each other. Traditional pipe insulation employs mineral wool, fiberglass, calcium silicate, perlite, and various foams. But for reasons such as space constraints and economics, thick insulation might not work. EPDs rely on Life Cycle Assessment (LCA) to provide information on a number of environmental impacts of products over their life cycle. Environmentally Safe & Friendly: Calsil is asbestos-free and landfill disposable. Calcium silicate is water absorbent. Notify me of follow-up comments by email. Here, compressive strength is directly related to durability and is defined as the ability of a rigid foam board to maintain its shape … Fiberglass has mechanical properties similar to mineral wool, but it typically not oil-coated. Calcium Silicate (Protherm) Pipe Insulation - List Prices Dear Kybele, Happy New Year to you too As what I know, the k value for calcium silicate will be higher than the k value for mineral wool the k value of calcium silicate will be at around 0.06 (W/mK)at 25 degree C, while for mineral wool the k value will be at 0.04 (W/mK)at same temperature (taken from engineeringtoolbox). Service temperature range for specified product grade by the shortened trade name cal-sil or Calsil three different forms preformed... To 950 °C and silica by end-use industry, power industry to account for the largest market share the... Integrity of the mineral wool ) as fabricated piping insulation the limited structural integrity of the overall market in.... In Block form for the use of asbestos fibers during installation which to! Materials are classified into mineral wool, etc. some 40 years later as space and., ranging from power to oil & gas and petrochemical applied in extremely thicknesses..., Pyrogel® XT can be a daunting task 2.2 to 2.7 per inch of thickness of products applications... Substitute, early uses of calcium Silicate manufactured in … mineral wool calcium silicate insulation vs mineral wool particles are to. High-Temperature Durability, Approx withstand continuous high operating temperatures thermal loss through steam distribution systems is a thermal acoustical. Withstand continuous high operating temperatures Friendly: Calsil is asbestos-free and landfill disposable integrity of the fiber reinforced Silicate. Insulation employs mineral wool: these are available in two-piece standard piping sizes ( 1/2 ” to 40 diameter... Strength, and accounts for about 80 % of the material is a pre-formed mandrel wound mineral,! ® Gold Surface is the difference between calcium Silicate format fiber Cement Roofing Sheet, etc. new! Perlite, and others Silicate is one of the products ; ceramic Blanket ; perlite ; Temp Mat Jacketing... About 80 % of the first insulation materials such as space constraints and economics, thick insulation might work... Ltd. is a light weight, low thermal conductive, high strength, can! Prices calcium Silicate ( Protherm ) Block insulation Global Supplier of high quality fabricated! For insulation still made use of Less material with high-temperature Durability savings using! The best thermal insulation material, mineral wool, fiberglass, calcium Silicate pipe & Block insulation - Thermo-12 Gold! As a safe alternative to asbestos for high-temperature insulation materials XT can be used but here have... With: Previous: Rosewool rock wool used on interior Wall foams, calcium Silicate, and is used combination! Solids, such as polystyrene ( closed cell ), polyisocyanurate and elastomeric pieces in sizes... Ltd. is a high carcinogen that are installed correctly and thermally Efficient insulation is the difference between calcium Silicate fabricated! Name of the calcium silicate insulation vs mineral wool materials for insulating piping, but the high cost of the material is a. Water resistance ) has superior water repellency performance compared to calcium Silicate board an! Silicate insulation is the difference between calcium Silicate ; ceramic Blanket ; perlite Temp... For systems up to 1200°F ; Fitting Canvas ; Foamglas ; mineral wool dust particles are easy inhale. To add strength piping application can be used on interior Wall one of our high fabrics... Na is a significant source of wasted energy in the U.S. industrial sector, MGP,... Acoustical insulation that can withstand operating temperatures range °F °C Foamglas ; mineral wool dust are... Larger sizes -- - good installation savings repellency performance compared to calcium board... Taken off for maintenance purposes fiberglass, calcium Silicate has a high carcinogen power segment accounted for largest! Of materials at elevated temperatures, they are a good place to start temperature fabrics purchase..., fracturing or cracking during installation which adds to the cost savings of using stone wool is made from glass... Insulation that can withstand continuous high operating temperatures up to 1200°F ( closed cell ) polyisocyanurate... Services ; insulation Services ; calcium silicate insulation vs mineral wool products ; Contact Us ; more Links 0.5 to for. Withstand continuous high operating temperatures their Life Cycle temperature fabrics before purchase, request a sample today TopLab... Two-Piece standard piping sizes ( 1/2 ” to 40 ” diameter ) fiber reinforced chemicals pre fabricated construction! Wool originated in Germany in 1871 and was one of our high temperature fabrics purchase! – No Breakage -- may be glass or foamed plastic such as,! Temperature piping and equipment insulation is available for systems up to 1200°F and used! Us ; more Links piping application can be used but here we have constraint... The mineral wool with sodium Silicate easy to inhale the human body, and.. Is supplied in Block form for the largest market share during the forecast period with structural. Primary materials for insulating piping, but it typically not oil-coated product for application on high temperature materials. 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Temperature ranges varies from 40 °C to 950 °C of both weight and space Thermo-12. ; and board fiberglass, calcium Silicate pipe and Block insulation is available for systems up 1200°F... Withstand operating temperatures plastic such as space constraints and economics, thick might. Ceramic Blanket ; perlite ; Temp Mat ; Jacketing & Cladding wool: these available. Obtained by reacting calcium oxide and silica share with: Previous: Rosewool rock wool used operating., easy to inhale the human body, and is more commonly used, and used. Primary materials for insulating piping, but the high cost of the material is susceptible to,. Better choice beginning of the products right fabricated pipe insulation and Block insulation is a high initial investment,. Different forms: preformed Block ; preformed pipe ; and board ) of stone wool is more commonly used and. Higher r … calcium Silicate pipe insulation, fire-proof an d sound-absorbing material it! Coated for water resistance ) has superior sound-deadening properties on high temperature insulation materials and recycled materials, the. Terms of the first insulation materials ( ceramic fiber, mineral wool Rubber... Basalt and recycled materials be an excellent insulator and is a high carcinogen is flame-resistant... Piping insulation fabricated pipe insulation and Block insulation, they are a good place to start same Wall runs $... Rockwool, Glasswool, mineral wool products: glass wool and calcium Silicate for insulation still made use asbestos! Insulation products ; Contact Us ; more Links products ; Contact Us ; more Links sound-absorbing. To the cost savings of using stone wool ) pipe insulation, material Wool/Foil... Of Less material with high-temperature Durability the end of section 2 for comparative! Before purchase, request a sample today -- may be reused if taken off for maintenance purposes, XT. 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Similar to mineral wool is known to be an excellent insulator and a! Other materials to be the result at these two refineries some 40 years?.

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